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500 MCM Arctic Ultraflex Blue with the jacket cut back to show a dense bundle of fine copper strands, resting on coils of blue cable

Arctic Ultraflex Blue

Ultraflex wire. Single conductor, 18 AWG to 500 MCM. Rated −67°F to 221°F.

Approvals and origin

UL RecognizedCSA 234608RoHS compliantMade in the USA

At a glance

Sizes
18 AWG to 500 MCM
Temperature
−67°F to 221°F
Voltage
600V
Stranding
Class K, /30
UL style
AWM 1698
Colors
10, plus custom
The cut face of 500 MCM Arctic Ultraflex Blue photographed beside a US quarter. The copper is a dense field of thousands of separate fine strands.
500 MCM cut face against a US quarter. 5054 strands of 30 AWG copper.

Ordinary cable goes stiff in the cold. This does not.

Arctic Ultraflex Blue is a premium-quality multipurpose industrial wire, designed for flexibility and durability in severe conditions (−55°C to 105°C / −67°F to 221°F). Class K copper with abrasion-resistant TPE that withstands oil, gasoline, sunlight, saltwater, acids, and chemicals. UL Recognized as AWM.

  • 100% copper conductors. Class K, 30 AWG fine stranding. Absolutely no aluminum.
  • Tough, flexible TPE insulation. Resists oil, gasoline, sunlight, saltwater, acids, and chemicals.
  • UL Recognized AWM. File E196955. 600 V. Size, ratings, and file printed on the jacket.

Where it goes

Sold as single conductor wire by the foot, or built into the assembly you need.

Arctic Ultraflex Blue 4/0 AWG cables finished with crimped lugs and sealed boots
Battery, starter and ground cable

4 AWG through 4/0 AWG with lugs and eyelets crimped and sealed.

A production run of identical Arctic Ultraflex Blue leads, each crimped and boot-sealed
Harness leads in quantity

Repeat cut, strip and crimp work to one length.

Lugged and labeled cable assemblies laid out on a shop bench
Cold weather vehicles and equipment

Sealed terminations for engine bays and exposed runs.

Custom cable assemblies laid on top of an engineering drawing
Assemblies built to a drawing

Your print, your colors, your printed legend.

Specifications, every stocked size

Seventeen stocked sizes. Set a current to find the smallest size that carries it, or filter to the range you work in.

Size range
Units
Columns
View
Stocked colorsBuy
18 AWG16/30Tinned.045".030".105"n/an/aBlackRedBlueWhiteGreenYellowOrangeBrownGrayShop
16 AWG26/30Tinned.057".030".118"26 A24 ABlackRedBlueWhiteGreenYellowOrangeBrownGrayShop
14 AWG41/30Tinned.070".030".130"38 A36 ABlackRedBlueWhiteGreenYellowOrangeBrownGrayPurpleShop
12 AWG65/30Tinned.092".030".152" ±.005"44 A41 ABlackRedBlueWhiteGreenYellowOrangeBrownGrayPurpleShop
10 AWG105/30Tinned.120".030".180"60 A56 ABlackRedBlueWhiteGreenYellowOrangeBrownGrayShop
8 AWG168/30Bare.160".045".250" ±.010"85 A81 ABlackRedBlueWhiteGreenShop
6 AWG266/30Bare.200".060".325" ±.010"115 A106 ABlackRedBlueWhiteGreenYellowOrangeGreen with Orange StripeShop
4 AWG420/30Bare.250".060".375" ±.010"150 A142 ABlackRedBlueWhiteGreenOrangeGreen with Orange StripeShop
2 AWG665/30Bare.325".060".450" ±.010"205 A193 ABlackRedBlueWhiteGreenOrangeGreen with Orange StripeShop
1 AWG836/30Bare.335".080".515" ±.015"240 A223 ABlackRedShop
1/0 AWG1045/30Bare.385".080".550"285 A264 ABlackRedBlueOrangeShop
2/0 AWG1330/30Bare.455".080".620" ±.015"325 A304 ABlackRedBlueShop
3/0 AWG1672/30Bare.480".080".650"380 A355 ABlackRedShop
4/0 AWG2109/30Bare.550".085".750" ±.015"440 A411 ABlackRedBlueShop
250 MCM2451/30Bare.685".095".875"495 A461 ABlueShop
350 MCM*3458/30Bare.820".095"1.010"620 A512 ABlueShop
500 MCM5054/30Bare.995".110"1.220"760 A710 ABlueShop
18 AWG
Strand qty / AWG
16/30
Strand style
Tinned
Conductor OD
.045"
Insulation
.030"
Finished OD
.105"
Ampacity 30°C
n/a
Ampacity 40°C
n/a
BlackRedBlueWhiteGreenYellowOrangeBrownGrayShop this size
16 AWG
Strand qty / AWG
26/30
Strand style
Tinned
Conductor OD
.057"
Insulation
.030"
Finished OD
.118"
Ampacity 30°C
26 A
Ampacity 40°C
24 A
BlackRedBlueWhiteGreenYellowOrangeBrownGrayShop this size
14 AWG
Strand qty / AWG
41/30
Strand style
Tinned
Conductor OD
.070"
Insulation
.030"
Finished OD
.130"
Ampacity 30°C
38 A
Ampacity 40°C
36 A
BlackRedBlueWhiteGreenYellowOrangeBrownGrayPurpleShop this size
12 AWG
Strand qty / AWG
65/30
Strand style
Tinned
Conductor OD
.092"
Insulation
.030"
Finished OD
.152" ±.005"
Ampacity 30°C
44 A
Ampacity 40°C
41 A
BlackRedBlueWhiteGreenYellowOrangeBrownGrayPurpleShop this size
10 AWG
Strand qty / AWG
105/30
Strand style
Tinned
Conductor OD
.120"
Insulation
.030"
Finished OD
.180"
Ampacity 30°C
60 A
Ampacity 40°C
56 A
BlackRedBlueWhiteGreenYellowOrangeBrownGrayShop this size
8 AWG
Strand qty / AWG
168/30
Strand style
Bare
Conductor OD
.160"
Insulation
.045"
Finished OD
.250" ±.010"
Ampacity 30°C
85 A
Ampacity 40°C
81 A
BlackRedBlueWhiteGreenShop this size
6 AWG
Strand qty / AWG
266/30
Strand style
Bare
Conductor OD
.200"
Insulation
.060"
Finished OD
.325" ±.010"
Ampacity 30°C
115 A
Ampacity 40°C
106 A
BlackRedBlueWhiteGreenYellowOrangeGreen with Orange StripeShop this size
4 AWG
Strand qty / AWG
420/30
Strand style
Bare
Conductor OD
.250"
Insulation
.060"
Finished OD
.375" ±.010"
Ampacity 30°C
150 A
Ampacity 40°C
142 A
BlackRedBlueWhiteGreenOrangeGreen with Orange StripeShop this size
2 AWG
Strand qty / AWG
665/30
Strand style
Bare
Conductor OD
.325"
Insulation
.060"
Finished OD
.450" ±.010"
Ampacity 30°C
205 A
Ampacity 40°C
193 A
BlackRedBlueWhiteGreenOrangeGreen with Orange StripeShop this size
1 AWG
Strand qty / AWG
836/30
Strand style
Bare
Conductor OD
.335"
Insulation
.080"
Finished OD
.515" ±.015"
Ampacity 30°C
240 A
Ampacity 40°C
223 A
BlackRedShop this size
1/0 AWG
Strand qty / AWG
1045/30
Strand style
Bare
Conductor OD
.385"
Insulation
.080"
Finished OD
.550"
Ampacity 30°C
285 A
Ampacity 40°C
264 A
BlackRedBlueOrangeShop this size
2/0 AWG
Strand qty / AWG
1330/30
Strand style
Bare
Conductor OD
.455"
Insulation
.080"
Finished OD
.620" ±.015"
Ampacity 30°C
325 A
Ampacity 40°C
304 A
BlackRedBlueShop this size
3/0 AWG
Strand qty / AWG
1672/30
Strand style
Bare
Conductor OD
.480"
Insulation
.080"
Finished OD
.650"
Ampacity 30°C
380 A
Ampacity 40°C
355 A
BlackRedShop this size
4/0 AWG
Strand qty / AWG
2109/30
Strand style
Bare
Conductor OD
.550"
Insulation
.085"
Finished OD
.750" ±.015"
Ampacity 30°C
440 A
Ampacity 40°C
411 A
BlackRedBlueShop this size
250 MCM
Strand qty / AWG
2451/30
Strand style
Bare
Conductor OD
.685"
Insulation
.095"
Finished OD
.875"
Ampacity 30°C
495 A
Ampacity 40°C
461 A
BlueShop this size
350 MCM*
Strand qty / AWG
3458/30
Strand style
Bare
Conductor OD
.820"
Insulation
.095"
Finished OD
1.010"
Ampacity 30°C
620 A
Ampacity 40°C
512 A
BlueShop this size
500 MCM
Strand qty / AWG
5054/30
Strand style
Bare
Conductor OD
.995"
Insulation
.110"
Finished OD
1.220"
Ampacity 30°C
760 A
Ampacity 40°C
710 A
BlueShop this size

350 MCM is occasionally stocked and generally special order; minimums may apply. Ampacities are for a single conductor in free air at the stated ambient, 105°C (221°F) conductor temperature, per NEC table 310-17 adjusted for 105°C, assuming one cable diameter of spacing between adjacent conductors.

Color options

Ten stocked jacket colors, plus custom colors and stripes on a production run. Each color below lists the sizes it is stocked in.

Arctic Ultraflex Blue in green, red, white, yellow, blue, black and green with an orange stripe, each printed with its legend
Stripes are extruded in, not painted on, so they stay readable after years in a harness.
  • Black18 AWG to 500 MCM
  • Red18 AWG to 500 MCM
  • Blue18 AWG to 2 AWG
  • White18 AWG to 2 AWG
  • Green18 AWG to 2 AWG
  • Yellow18 AWG to 10 AWG
  • Orange18 AWG to 10 AWG
  • Brown18 AWG to 10 AWG
  • Gray18 AWG to 10 AWG
  • Purple14 AWG and 12 AWG only
  • Green with orange stripe8 AWG and 6 AWG only
  • Custom color or stripeQuoted per production run
A cable reel and coiled cable on an arctic ice field

Cold weather flexibility and proven performance

Rated and proven to work in extreme temperature ranges (−67°F to 221°F).

Approvals and rating

What this wire is evaluated to, and what gets printed along the jacket.

UL Recognized component mark

UL Recognized AWM Style 1698

Recognized component wire under UL file E196955. The style number identifies the exact construction and rating that was evaluated.

CSA

CSA 234608

Certified for Canada and printed on the jacket as TEW 105°C 600V FT1.

RoHS compliant

RoHS compliant

Free of the substances RoHS restricts, so it can be specified into equipment that has to declare its materials.

−67°F to 221°F

−55°C to 105°C

A 160 degree working window. Oil resistant, VW-1 flame rated, 600V.

Typical legend printed on the wire

E196955 AWM 500MCM OIL RESISTANT 600V VW-1 . . . ARCTIC ULTRAFLEX BLUE® -55°C TO 105°C . . . CSA 234608 TEW 105°C 600V FT1

Documents and resources

Specifications, stranding data and compliance paperwork, all as PDFs. If you need something that is not here, ask us: 8am to 5pm AKST, Monday to Friday.

Insulation properties

Jacket properties: tensile, elongation, oil, sunlight, and flame.

Insulation Properties

Scroll the table sideways for all 3 columns

PropertiesTest MethodPerformance
Specific Gravity (±.02)ASTM D-7921.30
Durometer Shore “A” | (±.02) INST./15 secondsASTM D-224077/65
Tensile Strength (60 mil)ASTM D-4122000
Elongation (%)ASTM D-412300
Brittle Point (C)ASTM D-746-55°C
Oxygen Index %ASTM D-286325.0
Oil Aged 18 Hours @ 121°C | % Retention of TensilesUL Standard129%
Oil Aged 18 Hours @ 121°C | % Retention of ElongationUL Standard72%
Air Aged 7 Days @ 136°C | % Retention of TensilesASTM D412-80109%
Air Aged 7 Days @ 136°C | % Retention of ElongationASTM D412-80100%
Oil Aged 7 Days @ 60°C | % Retention of TensilesASTM D412-80124%
Oil Aged 7 Days @ 60°C | % Retention of ElongationASTM D412-8089%
VW-1 Flame TestUL StandardPass
Product Cold Bend TestUL StandardPass
Voltage RatingUL Standard600

Frequently asked questions

If you need something that is not here, ask us: 8am to 5pm AKST, Monday to Friday.

What is Arctic Ultraflex Blue?

Arctic Ultraflex Blue is ultraflex wire: a flexible single conductor, Class K copper, 18 AWG to 500 MCM. Rated -55°C to 105°C (−67°F to 221°F), 600 V, UL Recognized as AWM 1698, file E196955. Polar Wire manufactures it.

Is this flexible single conductor wire?

Yes. Arctic Ultraflex Blue is flexible single conductor wire. Class K copper, one conductor per jacket, 18 AWG to 500 MCM.

What is 4/0 copper wire on this page?

4/0, also written 4/0 AWG and spoken four aught, is a stocked size of Arctic Ultraflex Blue. The row is 2109/30 stranding, ampacity 440 A at 30°C (86°F) and 411 A at 40°C (104°F), stocked colors Black, Red, Blue. Jump to 4/0 AWG.

How much does Arctic Ultraflex Blue cost?

Typical cut-to-length price on the online store is $1.25 to $33 per foot, depending on gauge. 8 AWG sits at the low end of the cut SKUs. 500 MCM sits at the high end. 100 ft rolls are also on the online store. Those cost more as a put-up, not as a different per-foot product. See the store for today's price: Arctic Ultraflex Blue wire.

What is AWM and what does it mean?

AWM stands for Appliance Wiring Material, a UL program. Printing AWM on the jacket means the wire was evaluated to a specific style for internal wiring, and that it met the safety and performance requirements of that style. AWM covers thousands of styles and applications. Arctic Ultraflex Blue is UL Recognized as AWM Style 1698, file E196955.

What is "100% Copper Class K Stranding" and why do you use it in your wire?

100% copper, not copper-clad. Class K uses 30 AWG strands bunched into each size. Strand counts by size are in the Class K stranding comparison chart.

Is Arctic Ultraflex Blue® tin-plated?

18 AWG to 10 AWG Arctic Ultraflex Blue is stocked tin-plated for corrosion resistance. Larger sizes are stocked bare. Tin-plated constructions in those larger sizes may be available as a special order. Minimums apply. Private label wire manufacturing.

Can Arctic Ultraflex Blue® be used in marine applications?

Yes. Many marine customers specify Arctic Ultraflex Blue for cold-weather flexibility and a construction that is easy to pull and terminate. It is arctic-grade and UL Recognized as AWM for general internal equipment wiring. For inspected vessels and marine-code applications, use boat-cable-rated Multi-Listed Flexible Wire. For multiconductor marine runs, Premium Boat Cable is available in round and flat.

Why is Arctic Ultraflex Blue®/Arctic Superflex Blue® more expensive than other wire?

Arctic Ultraflex Blue and Arctic Superflex Blue are built as premium products.

TPE insulation. A thermoplastic elastomer blend that stays flexible in cold weather and holds up to oil, abrasion and sunlight.

Class K stranding. Conductors are 100% copper in a 30 AWG Class K construction. 4/0 AWG has over 2000 strands.

Buy it, or have it quoted

Cut lengths and spools are on the online store. Reel quantities, custom colors and stripes, printed legends and finished assemblies are quoted from here.

Request a quote

Tell us the sizes and quantities and we come back with a price.